Dedicated to promoting the adoption and improving the performance of metal powder additive manufacturing


Douglas Caster CBE
Non-Executive Chairman

  • Former CEO and current Chairman of Ultra Electronics Holdings plc
  • Highly experienced engineer and leader of electronics businesses with a  track record of delivering growth
  • Senior Independent Director, Morgan Advanced Materials plc
  • Electrical engineer by training
  • Made CBE for his services to the UK defence industry in 2009

Dion Vaughan
Chief Executive Officer

  • Dion is a metallurgist and has worked across metals, mining and investment sectors for 25+ years
  • Involved with Metalysis since 2003
  • Previously in commercial positions with  Sheffield Forgemasters, Johnson Matthey and BP
  • PhD in Materials Science
  • Extensive Corporate Finance experience gained at JP Morgan and Robert Fleming

Tony Ratcliffe
Chief Financial Officer

  • FCA and MBA, trained with KPMG
  • Experienced technology CFO, focussed on delivering international growth and value from IP businesses
  • More recently CFO of AIM listed Brady plc through period of rapid acquisitive growth
  • Led substantial growth at i2 Group, leading to $120m cash exit
  • Led successful Gemini Genomics $450m Nasdaq IPO

We aim to be a major global business and employer, based in South Yorkshire. Metalysis presages the next revolution in metals.

Dion Vaughan

Our People

Metalysis is always on the lookout to add electrochemical, systems engineering, additive manufacturing and Factory-of-the-Future experts to our growing team.

Our company regularly supports opportunities created in collaboration with universities and research institutions. We also welcome discussions about establishing local traineeships and apprenticeships.
In order to answer global demand growth for metal powders – to expand our production and provide cost-competitive, environmentally conscience technology to international partners – adding to our team is critically important.
To discuss how we could work together, you can contact our human resources team on recruitment@metalysis.com

To learn more about Metalysis’ technology, processes and projects please contact us