Dedicated to promoting the adoption and improving the performance of metal powder additive manufacturing


Douglas Caster CBE
Non-Executive Chairman

  • Former CEO and current Chairman of Ultra Electronics Holdings plc
  • Highly experienced engineer and leader of electronics businesses with a  track record of delivering growth
  • Senior Independent Director, Morgan Advanced Materials plc
  • Electrical engineer by training
  • Made CBE for his services to the UK defence industry in 2009

Dion Vaughan
Chief Executive Officer

  • Dion is a metallurgist and has worked across metals, mining and investment sectors for 25+ years
  • Involved with Metalysis since 2003
  • Previously in commercial positions with  Sheffield Forgemasters, Johnson Matthey and BP
  • PhD in Materials Science
  • Extensive Corporate Finance experience gained at JP Morgan and Robert Fleming

Tony Ratcliffe
Chief Financial Officer

  • FCA and MBA, trained with KPMG
  • Experienced technology CFO, focussed on delivering international growth and value from IP businesses
  • More recently CFO of AIM listed Brady plc through period of rapid acquisitive growth
  • Led substantial growth at i2 Group, leading to $120m cash exit
  • Led successful Gemini Genomics $450m Nasdaq IPO

We aim to be a major global business and employer, based in South Yorkshire. Metalysis presages the next revolution in metals.

Dion Vaughan

Our People

With a commitment to growing our workforce to 100 employees within 12 months, Metalysis is always on the lookout to add electrochemical, systems engineering, additive manufacturing and Factory-of-the-Future experts to our growing team.

Our company regularly supports roles created in collaboration with universities and research institutions. We also welcome the establishment of traineeships on a local basis, and discussion of apprenticeship opportunities.
In order to answer global demand growth for metal powders – to expand our production and provide cost-competitive, environmentally conscience technology to international partners – adding to our team is critically important.
To learn more about how we could work together, you can contact our human resources function on recruitment@metalysis.com

To learn more about Metalysis’ technology, processes and projects please contact us