Intellectual Property

Intellectual Property

As is typical for a technology company, Metalysis spends a considerable proportion of its annual budget on IP, be it through filing new patents, identifying know-how and trade secrets or defending its IPR position.

The Company currently has 26 patent families, the main patent being filed in over 80 countries. These patents cover all aspects of the process from feedstock, preparation of the oxide, reduction parameters, cell design, post processing and bespoke ancillary services.

Patent Number Name Nature of invention
WO99/64638 Original FFC Patent Removal of oxygen from metal oxides and solid solutions by electrolysis in a fused salt
WO01/62995 Metal Foam Metal foams e.g. for orthopaedic implants
WO01/62996 Electrolytic reduction of metal oxides and process applications Applications of the FFC process including near net shaping and production of metal foams
WO02/40748 Intermetallic compounds A method for the formation of intermetallic compounds e.g., borides, carbides, silicides etc
WO03/02785 Reduction of metal oxide A method for reducing titanium dioxide
WO03016594 Method of manufacturing Titanium A method for the direct formation of semi-finished or ready to use titanium mill product
WO03048399 FFC & Reactive Metal Process A method of combining the FFC & reactive metal electro-reduction processes
WO03076690 The BHP Coverage for high voltage operation - Ca metal reduction
WO2004029332 Process Patent Purification of Titanium powder
WO2004053201 Continuous Production Process Generic coverage of horizontal continuous processes
WO2004113593 Continuous Production System A specific embodiment of a horizontal cathode system
WO2005038092 Reduction of metal oxide Salt management
WO2005090640 Continuous Production Reduction of powders
WO2005123986 Feedstock Granular feedstock
WO2006000025 Titanium Production Weldable high Chlorine Titanium
WO2006010228 Process improvement A process to minimise re-oxidation
WO2006010229 Reduction Process Control of morphology
WO2006092615 FFC in NaOH A low temp variant of the FFC process
WO2007014422 Process control A method for process control
WO2008007126 Electrolytic capacitor fabrication Process for near net shaping of tantalum capacitor anodes
WO2008101283 Continuous Production Process Continuous process based on flat vertical cathode plates
WO2008101290 Honeycomb feedstock Feed stock design for the polar process